
Sausage gravy breakfast burrito casserole is a true comfort food recipe packed with classic morning flavors. Imagine fluffy eggs, crispy tater tots, and spicy sausage wrapped in soft tortillas all smothered in creamy homemade gravy and baked with a melty blanket of cheese. This dish makes lazy weekend mornings memorable and turns an everyday breakfast into a feast that gathers everyone around the table.
I first baked this for a family birthday brunch, and there was not a crumb left. My sister requests it for every holiday morning now because it makes an ordinary morning feel festive.
Ingredients
- Ground breakfast sausage: brings spicy savory flavor the heart of your gravy and filling Look for sausage with a good balance of meat and fat for best results
- Butter: creates a rich base for scrambling eggs and thickening the gravy Use real butter for fuller flavor
- Shredded Pepper Jack and cheddar cheese: the combination of melty tangy cheese adds creaminess and a bit of heat Shred your own for smoother melting
- Diced onion and minced jalapeno: add a subtle bite and depth to the filling Choose a fresh jalapeno for extra zing
- All-purpose flour: gives the gravy its velvety texture Measure accurately for a lump free sauce
- Milk: creates a creamy gravy Whole milk is best for the thickest richest sauce
- Salt and pepper: basic but essential to enhance each layer of the dish Use freshly cracked pepper for brightness
- Large eggs: a sturdy protein base that soaks up all the flavors Choose the freshest eggs for fluffiest results
- Cooked tater tots: add crunch and hearty comfort to the filling Crisp them first for the best texture
- Fajita size flour tortillas: perfectly sized for easy rolling and even baking Pick flexible fresh tortillas that won’t tear
Step-by-Step Instructions
- Brown the Sausage and Aromatics:
- Begin by placing ground breakfast sausage in a large nonstick skillet over medium-high heat Break the sausage into crumbles as it cooks When it is about halfway browned toss in the diced onion and minced jalapeno Continue to cook until onion is translucent and sausage is fully cooked Remove one cup of this mixture and set it aside for later
- Prepare the Gravy:
- Using the sausage mixture remaining in the pan sprinkle the all-purpose flour directly over the sausage Stir everything continually for a full minute to cook out the raw flour taste Gradually pour in the milk whisking constantly to avoid lumps Allow the mixture to simmer gently for several minutes until you have a thick creamy gravy Remove from heat and set aside
- Scramble the Eggs:
- In a mixing bowl whisk together eggs and season with a pinch of salt In another nonstick pan melt the butter over medium-low heat Pour in the eggs and gently scramble stirring often until eggs are just barely set and still glossy You do not want to overcook them as they will finish in the oven
- Mix the Filling:
- In a medium bowl combine the reserved cup of sausage mixture with the cooked tater tots and scrambled eggs Add in half of both the Pepper Jack and cheddar cheese Stir gently until ingredients are well distributed
- Assemble the Burritos:
- Preheat your oven to 350 degrees F Take each fajita size flour tortilla and fill with about half a cup of the egg sausage and tater tot mixture Roll up tightly and place seam side down in a well greased 9 by 13 inch baking dish Repeat with remaining tortillas arranging them snugly in the pan
- Add Gravy and Cheese:
- Pour the homemade sausage gravy evenly over all the rolled burritos Use a spatula to spread the gravy so every tortilla is covered Sprinkle the remaining shredded cheese over the top for a rich golden crust
- Bake the Casserole:
- Place the casserole in the preheated oven Bake for 30 to 40 minutes until the cheese is melted and bubbly and the casserole is heated through Let rest for five minutes before serving for neater slices

The spicy kick from jalapeno is my favorite part and makes each bite pop I love to use fresh Pepper Jack cheese for the most melt and zip My kids always argue over who gets the cheesiest corner slice and that is the highlight of every brunch
Storage Tips
Cool the casserole completely before covering it tightly with foil or transferring to airtight containers Store in the refrigerator for up to four days For longer storage slice and freeze individual portions wrap well to prevent freezer burn When ready to eat reheat gently in the microwave or oven to maintain the creamy texture and crispy bits
Ingredient Substitutions
Choose turkey or chicken breakfast sausage for a lighter version without sacrificing flavor If you want it vegetarian swap out the sausage for plant based crumbles and use veggie gravy or mushroom gravy in its place Mix up the cheese blend by adding Monterey Jack or Colby Use hash brown patties or crispy roasted potatoes instead of tater tots if that is what you have on hand

Serving Suggestions
Serve this casserole piping hot with a side of fresh salsa or hot sauce and a sprinkle of fresh cilantro For a colorful brunch plate add a simple fruit salad or sliced avocado on the side Leftovers make a fantastic grab and go breakfast on busy mornings Wrap slices in parchment for an easy meal on the run
Cultural and Historical Context
Breakfast burritos originated in the American Southwest where hearty portable morning meals were a necessity This casserole version brings the spirit of diner and drive thru classics into your home kitchen with a Southern twist from the creamy sausage gravy It is the kind of breakfast you would find on a bustling Sunday at a family owned café everyone welcome and plenty to go around
This is one of those recipes that brings people together Whether you are making it for a special occasion or just want a cozy weekend breakfast you will love how easily it comes together With each creamy cheesy bite you might just decide that this becomes your new family tradition
Frequently Asked Questions
- → Can I prepare this in advance?
Yes, assemble the burritos and refrigerate overnight. Add gravy and cheese just before baking for best texture.
- → What cheese works best for this dish?
Pepper Jack and cheddar melt well and offer a flavorful kick, but Monterey Jack or Colby can be substituted.
- → How spicy is this casserole?
The minced jalapeño adds mild heat. Remove seeds or omit it for a milder flavor, or add more for extra spice.
- → Can I freeze leftovers?
Yes, cool completely, wrap portions tightly, and freeze for up to 2 months. Reheat in the oven for best results.
- → What can I serve with this for brunch?
Fresh fruit, hash browns, or a simple green salad pair well to balance the richness of the casserole.