Cheesy Hash Brown Breakfast Casserole

Featured in Morning meals for weekdays and weekends.

This Best Breakfast Casserole combines all the morning favorites into one hearty, satisfying dish. The base layer of hash browns creates a potato crust that crisps up beautifully in the oven, providing the perfect foundation for the savory ingredients above. The combination of browned pork sausage and diced onions adds rich, savory flavor, while the egg and milk mixture ties everything together, creating a fluffy, custard-like texture throughout the casserole. Generous amounts of cheddar cheese melt into each layer, adding creamy richness and helping to bind the ingredients. What makes this casserole so appealing is not just its delicious flavor, but also its convenience - it can be prepared ahead of time and baked when needed, making it perfect for holiday mornings or when hosting guests. The long baking time allows all the flavors to meld together perfectly, while the final uncovered baking ensures a beautifully golden top with slightly crispy edges.
A woman in an apron is preparing a meal in a sunny kitchen filled with fresh vegetables and herbs.
Updated on Wed, 09 Apr 2025 22:03:41 GMT
A plate of food with a fork and a glass of orange juice. pin it
A plate of food with a fork and a glass of orange juice. | myhomemaderecipe.com

Wake up to the mouthwatering aroma of this hearty breakfast casserole that brings together crispy hash browns, savory sausage, and fluffy eggs in one delicious dish. This crowd-pleasing recipe has become a weekend staple in my home, offering that perfect balance of comfort and satisfaction that sets the tone for a wonderful day ahead.

I first put this casserole together when my brother's family stayed with us over a holiday weekend. With six hungry people to feed, I needed something substantial that didn't require me to miss out on family time. The empty dish and requests for the recipe told me it was a winner!

Essential Ingredients

  • Frozen Hash Browns - The crispy potato base that gives this casserole its satisfying texture; thaw completely and pat dry for best results
  • Maple-Flavored Pork Sausage - Adds a hint of sweetness that elevates the entire dish; regular breakfast sausage works too, but the maple version adds special flavor
  • Fresh Onion - Provides aromatic depth that permeates the entire casserole
  • Eggs - The binding ingredient that brings everything together into a cohesive dish
  • Milk - Creates a custard-like texture when combined with the eggs
  • Cheddar Cheese - Forms that irresistible golden top that makes everyone eager to dig in
  • Seasonings - Garlic powder, onion powder, salt and pepper create a well-rounded flavor profile

I've found that using a combination of sharp cheddar and colby jack cheeses gives the best flavor and melt. The sharp cheddar provides robust flavor while the colby jack creates that perfect cheese pull when you serve it.

Step-by-Step Cooking Instructions

Step 1:
Prepare your baking dish thoroughly - Preheat your oven to 350°F and generously grease an 8-inch square baking dish with butter or cooking spray, making sure to coat the sides well to prevent sticking. This step is crucial for easy serving later.
Step 2:
Create the potato foundation - Spread thawed hash browns evenly across the bottom of the prepared dish, pressing them down gently with the back of a spoon to create a uniform layer. Taking time with this step ensures even cooking and a solid base for your casserole.
Step 3:
Prepare the flavorful meat mixture - Heat a large skillet over medium heat and add the maple-flavored sausage along with diced onion. Break the sausage into small, even crumbles as it cooks using a wooden spoon or spatula. Cook for approximately 10 minutes until the sausage is completely browned and onions have become translucent.
Step 4:
Remove excess fat carefully - Drain the cooked sausage mixture thoroughly using a colander lined with paper towels. This prevents excess grease from making your casserole soggy and ensures a perfect texture in the finished dish.
Step 5:
Create the perfect egg mixture - In a large bowl, crack 6 eggs and whisk vigorously until frothy. Add 1 cup of milk and continue whisking until completely incorporated. Season with 1/2 teaspoon each of onion powder, garlic powder, salt, and 1/4 teaspoon of freshly ground black pepper, whisking to distribute seasonings evenly.
Step 6:
Begin the layering process - Pour the seasoned egg mixture carefully over the hash brown layer, ensuring even coverage across the entire dish. The egg mixture should seep slightly into the potatoes, which will help bind everything together as it bakes.
Step 7:
Add the cheese and meat layers - Sprinkle half of the shredded cheddar cheese (about 1 cup) evenly over the egg layer. Distribute the drained sausage and onion mixture evenly on top of the cheese, then finish with the remaining cheese, creating a blanket that will form a golden crust during baking.
Step 8:
Cover and bake properly - Cover the baking dish tightly with aluminum foil, making sure to seal the edges well. This traps moisture and heat, allowing the eggs to set properly. Bake covered for 1 hour in the preheated oven.
Step 9:
Create the golden finish - After the initial baking period, carefully remove the foil (watch for hot steam) and return the casserole to the oven for an additional 10-15 minutes. This uncovered baking creates that beautiful golden-brown top that makes the casserole irresistible.
Step 10:
Allow proper resting time - Remove from oven and let the casserole rest for a full 5 minutes before cutting. This crucial step allows the eggs to set completely so your servings hold their shape when plated.

The first time I made this, I rushed the draining step for the sausage and ended up with a slightly greasy casserole. Now I take the extra minute to drain it thoroughly, and the texture is absolutely perfect every time.

A plate of food with a fork and a glass of orange juice. pin it
A plate of food with a fork and a glass of orange juice. | myhomemaderecipe.com

My grandmother always said breakfast was the most important meal of the day, and this casserole was her way of making sure we had protein and staying power to fuel our busy days. When I make it now, it brings back memories of Sunday mornings at her house with family gathered around the table.

Endless Variations

Don't be afraid to customize this casserole to make it your own! My vegetarian daughter loves it with sautéed mushrooms, bell peppers and spinach instead of sausage. My husband prefers it with crispy bacon and jalapeños for a spicy kick.

For a Mediterranean twist, try using crumbled feta, spinach, and diced tomatoes. The bright, tangy flavors create a completely different experience while maintaining the comforting nature of the dish.

If you're serving a fancy brunch, consider making individual portions in a muffin tin. Reduce the cooking time to about 20-25 minutes and you'll have perfectly portioned mini casseroles that look impressive on a buffet table.

Perfect Pairings

While completely satisfying on its own, this casserole pairs beautifully with simple sides that balance its richness. Fresh fruit like berries or melon provide a refreshing contrast to the savory flavors.

For holiday mornings, I serve it with mimosas and a simple green salad dressed with light vinaigrette. The brightness of the citrus and greens cuts through the richness of the casserole perfectly.

A square piece of food on a plate. pin it
A square piece of food on a plate. | myhomemaderecipe.com

I've been making this breakfast casserole for nearly fifteen years now, tweaking it slightly each time until reaching this perfect version. What started as a practical solution for feeding overnight guests has become our family's tradition for Christmas morning, birthday breakfasts, and lazy Sundays. There's something magical about cutting into that first steaming piece, watching the cheese stretch, and seeing everyone's faces light up with anticipation. Food that brings people together is always the most satisfying to make.

Frequently Asked Questions

→ Can I prepare this breakfast casserole the night before?
Yes, this casserole is perfect for preparing ahead of time! Assemble everything the night before, cover with plastic wrap and refrigerate. In the morning, remove from the refrigerator while the oven preheats, then bake as directed, adding about 10 extra minutes to the covered baking time.
→ Can I substitute the pork sausage with something else?
Absolutely! You can use turkey sausage for a lighter option, or cooked and crumbled bacon or ham instead. For a vegetarian version, you could use a meat substitute or simply add more vegetables like bell peppers and mushrooms.
→ How do I know when the breakfast casserole is fully cooked?
Insert a knife into the center of the casserole - it should come out clean with no runny egg mixture. The casserole should also be set in the middle and not jiggly. The internal temperature should reach 160°F (71°C) for food safety.
→ Can I freeze leftovers of this breakfast casserole?
Yes, this casserole freezes well. Cut leftover cooled casserole into individual portions, wrap each piece in plastic wrap, then in foil or place in freezer bags. Freeze for up to 3 months. Reheat in the microwave or covered in the oven until heated through.
→ What can I serve with this breakfast casserole?
This hearty casserole pairs wonderfully with fresh fruit, a green salad, or breakfast pastries like muffins or croissants. For a complete brunch spread, add some yogurt with berries and a selection of juices or coffee.

Hearty Sausage Egg Casserole

A filling breakfast casserole layered with crispy hash browns, savory sausage, and melted cheddar cheese that's perfect for feeding the whole family.

Prep Time
15 Minutes
Cook Time
80 Minutes
Total Time
95 Minutes
By: Zaho

Category: Breakfast & Brunch

Difficulty: Intermediate

Cuisine: American

Yield: 6 Servings (1 (8x8-inch) casserole)

Dietary: Gluten-Free

Ingredients

→ Main Ingredients

01 2 pounds frozen hash brown potatoes, thawed
02 1 pound pork sausage
03 1 small onion, diced
04 5 large eggs
05 1/2 cup milk
06 1/2 teaspoon onion powder
07 1/8 teaspoon garlic powder
08 Salt and ground black pepper, to taste
09 12 ounces shredded Cheddar cheese

Instructions

Step 01

Preheat the oven to 175°C (350°F). Grease an 8-inch square pan and add the thawed hash brown potatoes in an even layer.

Step 02

Place the sausage and diced onion in a large skillet over medium heat. Cook, stirring occasionally, until the sausage is browned and crumbled, approximately 10 minutes. Drain any excess fat.

Step 03

In a large bowl, whisk together the eggs, milk, onion powder, garlic powder, salt, and ground black pepper until well combined.

Step 04

Pour the egg mixture over the potatoes in the baking dish and sprinkle with half of the shredded Cheddar cheese. Add the cooked sausage and onion mixture on top and cover with the remaining Cheddar cheese. Cover the baking dish with aluminum foil.

Step 05

Bake the casserole in the preheated oven for 1 hour.

Step 06

Remove the foil, then return the casserole to the oven and bake for an additional 10 minutes, or until a knife inserted into the center comes out clean.

Step 07

Let the casserole stand for 5 minutes before serving.

Notes

  1. You can prepare this casserole the night before and bake it in the morning.
  2. This recipe can be doubled for a 9x13-inch pan to feed a larger crowd.
  3. Leftovers can be stored in the refrigerator for up to 3 days.

Tools You'll Need

  • 8-inch square baking dish
  • Large skillet
  • Mixing bowl
  • Whisk
  • Aluminum foil

Allergy Information

Please check ingredients for potential allergens and consult a health professional if in doubt.
  • Dairy (milk, cheese)
  • Eggs

Nutrition Facts (Per Serving)

It is important to consider this information as approximate and not to use it as definitive health advice.
  • Calories: 485
  • Total Fat: 28 g
  • Total Carbohydrate: 32 g
  • Protein: 23 g