
Sweet Chili BBQ Sausage Pasta Skillet is for nights when you want a little sweet heat, crave cheesy comfort, and seriously refuse to wash a pile of pots. Everything cooks in one big skillet—the result is tangy, smoky, and full of bold flavor that always surprises people when I tell them how quick it is. There is nothing fussy, just craveable pasta coated in the sauciest mix, loaded with sausage and veggies.
After a tough workday, this skillet has saved dinnertime more times than I can count. My teens always ask for seconds because it tastes like “pizza pasta,” which quickly sealed its place in our weeknight rotation.
Ingredients
- Italian sausage: choose mild or spicy for main flavor and heartiness buy fresh links and slice them thick for juicy bites
- Penne pasta: or any short shape like rotini or rigatoni grabs onto the sticky sauce look for sturdy pasta that holds up to simmering
- Sweet chili sauce: go for storebought boldness adds sweet heat and tang to every bite
- BBQ sauce: hickory or honey will both add smoky depth try to pick a sauce with a little kick
- Bell peppers: red or yellow or mixed bring color and crunch choose firm peppers for brightest flavor
- Red onion: sliced thin for sweetness and color pick onions that feel heavy and firm
- Chicken broth: low sodium is best it balances the sauces and cooks the pasta evenly
- Shredded cheese: cheddar or mozzarella add creamy melt you can mix for a more complex flavor
- Olive oil: helps brown sausage and adds richness use extra-virgin for the best flavor
- Garlic powder: for a savory boost choose one with a fresh aroma for punchy flavor
- Salt and pepper: add at the end to taste and fine-tune the flavor
- Fresh parsley: optional brightens everything up chop just before serving for freshest color
Instructions
- Brown the Sausage:
- Heat olive oil in a large skillet over medium heat. Add sliced Italian sausage and cook five to seven minutes turning now and then until edges are crisp and sausage is browned all over. This step layers in savory flavor so let it take its time.
- Add Veggies and Seasoning:
- Add sliced bell peppers red onion and garlic powder. Stir everything together and cook three to four minutes just until vegetables soften and onions look glossy. Let them stay a bit crisp so you get texture and fresh taste.
- Stir in Pasta and Sauces:
- Add the uncooked pasta chicken broth sweet chili sauce and BBQ sauce right into the skillet. Stir well so every noodle gets coated. Bring everything up to a gentle boil then immediately dial down to low and cover the skillet.
- Simmer Until Pasta is Tender:
- Let the mixture bubble gently for ten to twelve minutes with the skillet covered. Halfway through give a big stir to prevent sticking. Pasta should be al dente and sauce thickened and glossy when this step is done.
- Melt in the Cheese:
- Take off the lid and pour in the shredded cheese. Mix until completely melted and silky—the cheesy sauce should hug every sausage slice and noodle. This is when the aroma really fills the kitchen.
- Final Seasoning and Serve:
- Taste and sprinkle in salt and pepper as needed. Spoon immediately into deep bowls and finish with a scatter of fresh parsley if desired. Serve piping hot for maximum sauciness.

I never get tired of the way the sweet chili and BBQ come together with the melted cheese. The last time I made it my little one “helped” stir and kept sneaking sausage from the pan—she says sausage is her favorite part because it tastes like pizza night.
Storage Tips
Leftovers keep well in a well-sealed container for up to three days. For best texture reheat in a covered skillet with a splash of broth or water to loosen the sauce, not in the microwave if you can help it. The pasta will soak up more sauce overnight so if you know you want lots of leftovers, add a few tablespoons of broth before chilling.
Ingredient Substitutions
Use turkey or chicken sausage if you are watching fat or prefer milder flavor. For cheese fans smoked gouda or creamy mozzarella turns the sauce extra luscious. Gluten-free pasta works well—just check doneness at the ten-minute mark since timings may shift.
Serving Suggestions
Serve hot straight from the skillet or plate it with garlic bread and a crisp green salad. For kids serve with extra cheese on top. Sometimes I sprinkle red pepper flakes at the table for grownup spice fans. If making for a potluck, keep covered in a warm oven before serving.
Cultural Context
This dish is a mashup of American comfort pasta and bold barbecue flavors seen across the South with a twist from sweet chili sauce often used in Southeast Asian kitchens. It is a testament to home cooks not being shy about combining favorites even if the mix sounds wild on paper—one forkful and everyone understands why it works.

Give this skillet a try the next time you crave cozy comfort with bold tang and sweet heat. It is a weeknight hero that always disappears fast.
Frequently Asked Questions
- → Can I use a different type of sausage?
Absolutely! Try turkey sausage for a lighter option or spicy varieties for extra heat.
- → Which cheese works best for this dish?
Cheddar or mozzarella are classic choices, but smoked gouda or pepper jack add extra flavor.
- → Can I substitute the pasta shape?
Yes, penne, rotini, rigatoni, or elbows all work well and cook evenly in the skillet.
- → How spicy is the finished pasta?
The heat level depends on your sausage and sweet chili sauce—choose mild or spicy to suit your taste.
- → Can I make this dish ahead?
You can refrigerate leftovers and reheat gently. The flavors deepen overnight, making it great for meal prep.
- → What garnishes can I add?
Chopped parsley, extra cheese, or a sprinkle of freshly ground black pepper make good finishing touches.