Sweet Chili BBQ Sausage Pasta

Featured in: Comfort in Every Bite

This dish brings together juicy Italian sausage, colorful bell peppers, and tender pasta all simmered with sweet chili and smoky BBQ sauces. Everything cooks in one skillet for maximum ease and flavor. Shredded cheese melts into the sauce, coating every bite in creamy goodness. Garnish with fresh parsley for a pop of color and enjoy a fast, satisfying meal ideal for any night of the week.

A woman wearing an apron and smiling.
Updated on Thu, 28 Aug 2025 11:41:04 GMT
A delicious Sweet Chili BBQ Sausage Pasta Skillet is served in a white bowl. Pin it
A delicious Sweet Chili BBQ Sausage Pasta Skillet is served in a white bowl. | myhomemaderecipe.com

Sweet Chili BBQ Sausage Pasta Skillet is for nights when you want a little sweet heat, crave cheesy comfort, and seriously refuse to wash a pile of pots. Everything cooks in one big skillet—the result is tangy, smoky, and full of bold flavor that always surprises people when I tell them how quick it is. There is nothing fussy, just craveable pasta coated in the sauciest mix, loaded with sausage and veggies.

After a tough workday, this skillet has saved dinnertime more times than I can count. My teens always ask for seconds because it tastes like “pizza pasta,” which quickly sealed its place in our weeknight rotation.

Ingredients

  • Italian sausage: choose mild or spicy for main flavor and heartiness buy fresh links and slice them thick for juicy bites
  • Penne pasta: or any short shape like rotini or rigatoni grabs onto the sticky sauce look for sturdy pasta that holds up to simmering
  • Sweet chili sauce: go for storebought boldness adds sweet heat and tang to every bite
  • BBQ sauce: hickory or honey will both add smoky depth try to pick a sauce with a little kick
  • Bell peppers: red or yellow or mixed bring color and crunch choose firm peppers for brightest flavor
  • Red onion: sliced thin for sweetness and color pick onions that feel heavy and firm
  • Chicken broth: low sodium is best it balances the sauces and cooks the pasta evenly
  • Shredded cheese: cheddar or mozzarella add creamy melt you can mix for a more complex flavor
  • Olive oil: helps brown sausage and adds richness use extra-virgin for the best flavor
  • Garlic powder: for a savory boost choose one with a fresh aroma for punchy flavor
  • Salt and pepper: add at the end to taste and fine-tune the flavor
  • Fresh parsley: optional brightens everything up chop just before serving for freshest color

Instructions

Brown the Sausage:
Heat olive oil in a large skillet over medium heat. Add sliced Italian sausage and cook five to seven minutes turning now and then until edges are crisp and sausage is browned all over. This step layers in savory flavor so let it take its time.
Add Veggies and Seasoning:
Add sliced bell peppers red onion and garlic powder. Stir everything together and cook three to four minutes just until vegetables soften and onions look glossy. Let them stay a bit crisp so you get texture and fresh taste.
Stir in Pasta and Sauces:
Add the uncooked pasta chicken broth sweet chili sauce and BBQ sauce right into the skillet. Stir well so every noodle gets coated. Bring everything up to a gentle boil then immediately dial down to low and cover the skillet.
Simmer Until Pasta is Tender:
Let the mixture bubble gently for ten to twelve minutes with the skillet covered. Halfway through give a big stir to prevent sticking. Pasta should be al dente and sauce thickened and glossy when this step is done.
Melt in the Cheese:
Take off the lid and pour in the shredded cheese. Mix until completely melted and silky—the cheesy sauce should hug every sausage slice and noodle. This is when the aroma really fills the kitchen.
Final Seasoning and Serve:
Taste and sprinkle in salt and pepper as needed. Spoon immediately into deep bowls and finish with a scatter of fresh parsley if desired. Serve piping hot for maximum sauciness.
A delicious Sweet Chili BBQ Sausage Pasta Skillet dish, filled with pasta, sausage, and various vegetables, is ready to be enjoyed. Pin it
A delicious Sweet Chili BBQ Sausage Pasta Skillet dish, filled with pasta, sausage, and various vegetables, is ready to be enjoyed. | myhomemaderecipe.com

I never get tired of the way the sweet chili and BBQ come together with the melted cheese. The last time I made it my little one “helped” stir and kept sneaking sausage from the pan—she says sausage is her favorite part because it tastes like pizza night.

Storage Tips

Leftovers keep well in a well-sealed container for up to three days. For best texture reheat in a covered skillet with a splash of broth or water to loosen the sauce, not in the microwave if you can help it. The pasta will soak up more sauce overnight so if you know you want lots of leftovers, add a few tablespoons of broth before chilling.

Ingredient Substitutions

Use turkey or chicken sausage if you are watching fat or prefer milder flavor. For cheese fans smoked gouda or creamy mozzarella turns the sauce extra luscious. Gluten-free pasta works well—just check doneness at the ten-minute mark since timings may shift.

Serving Suggestions

Serve hot straight from the skillet or plate it with garlic bread and a crisp green salad. For kids serve with extra cheese on top. Sometimes I sprinkle red pepper flakes at the table for grownup spice fans. If making for a potluck, keep covered in a warm oven before serving.

Cultural Context

This dish is a mashup of American comfort pasta and bold barbecue flavors seen across the South with a twist from sweet chili sauce often used in Southeast Asian kitchens. It is a testament to home cooks not being shy about combining favorites even if the mix sounds wild on paper—one forkful and everyone understands why it works.

A delicious Sweet Chili BBQ Sausage Pasta Skillet is ready to be enjoyed. Pin it
A delicious Sweet Chili BBQ Sausage Pasta Skillet is ready to be enjoyed. | myhomemaderecipe.com

Give this skillet a try the next time you crave cozy comfort with bold tang and sweet heat. It is a weeknight hero that always disappears fast.

Frequently Asked Questions

→ Can I use a different type of sausage?

Absolutely! Try turkey sausage for a lighter option or spicy varieties for extra heat.

→ Which cheese works best for this dish?

Cheddar or mozzarella are classic choices, but smoked gouda or pepper jack add extra flavor.

→ Can I substitute the pasta shape?

Yes, penne, rotini, rigatoni, or elbows all work well and cook evenly in the skillet.

→ How spicy is the finished pasta?

The heat level depends on your sausage and sweet chili sauce—choose mild or spicy to suit your taste.

→ Can I make this dish ahead?

You can refrigerate leftovers and reheat gently. The flavors deepen overnight, making it great for meal prep.

→ What garnishes can I add?

Chopped parsley, extra cheese, or a sprinkle of freshly ground black pepper make good finishing touches.

Sweet Chili BBQ Sausage Pasta

Sausage, peppers, BBQ and chili sauces combine in a melty, flavor-packed skillet pasta ready in 35 minutes.

Prep Time
10 Minutes
Cook Time
25 Minutes
Total Time
35 Minutes
By: Merry

Category: Pasta Dishes

Difficulty: Intermediate

Cuisine: American

Yield: 4 Servings (One-pan meal, serves four)

Dietary: ~

Ingredients

→ Main Components

01 450 g Italian sausage, sliced (mild or spicy)
02 225 g penne pasta
03 240 ml sweet chili sauce (bottled)
04 240 ml BBQ sauce (hickory or honey preferred)
05 150 g bell peppers, sliced (red, yellow, or mixed)
06 80 g red onion, thinly sliced
07 500 ml chicken broth, low sodium
08 100 g shredded cheese (cheddar, mozzarella, or blend)
09 30 ml olive oil
10 5 g garlic powder
11 Salt, to taste
12 Black pepper, to taste
13 Fresh parsley, chopped (optional, for garnish)

→ Optional Swaps and Additions

14 Mozzarella cheese for a creamier profile
15 Turkey sausage for leaner protein
16 Smoked gouda or pepper jack cheese for bolder flavour

Instructions

Step 01

Heat olive oil in a large skillet over medium heat. Add the sliced Italian sausage and cook for 5 to 7 minutes, turning occasionally, until browned and crisp on the edges.

Step 02

Add sliced bell peppers, red onion, and garlic powder to the pan. Stir and cook for 3 to 4 minutes until vegetables soften slightly but retain texture.

Step 03

Add uncooked pasta, chicken broth, sweet chili sauce, and BBQ sauce. Stir to combine. Bring to a gentle boil, then reduce heat to low and cover with a lid.

Step 04

Simmer for 10 to 12 minutes, or until pasta is al dente and sauce has thickened. Stir once halfway through to prevent sticking.

Step 05

Remove lid and stir in shredded cheese. Mix until the cheese is fully melted and sauce is creamy.

Step 06

Taste for seasoning. Add salt and pepper as needed. Serve hot in bowls, garnished with chopped fresh parsley if desired.

Notes

  1. For enhanced depth, brown the sausage thoroughly before adding vegetables to develop a savory base.
  2. If using alternative sausages or cheeses, adjust seasoning and simmering time as needed.

Tools You'll Need

  • Large skillet with lid
  • Wooden spoon

Allergy Information

Please check ingredients for potential allergens and consult a health professional if in doubt.
  • Contains dairy from cheese
  • May contain gluten from pasta

Nutrition Facts (Per Serving)

It is important to consider this information as approximate and not to use it as definitive health advice.
  • Calories: 610
  • Total Fat: 24 g
  • Total Carbohydrate: 62 g
  • Protein: 31 g