
This upgraded Southern fried bologna sandwich transforms a humble classic into something extraordinary. The crispy edges of charred bologna, melty American cheese, and the crunch of potato chips create a perfect balance of textures and flavors that will transport you straight to comfort food heaven.
I first made these sandwiches during a weekend cookout when we ran out of burger patties. My friends were skeptical until they took their first bites—now they request my "fancy bologna sandwiches" whenever they visit!
Ingredients
- Bologna slices: With notched edges to prevent curling and create crispy edges
- Creole mustard: Brings a bold tanginess that elevates the entire sandwich
- Texas toast: Provides the perfect sturdy base with extra buttery goodness
- American cheese: Melts beautifully for that classic gooey texture
- Bread and butter pickle chips: Add sweet contrast to the savory elements
- Dill pickle potato chips: Create unexpected crunch and flavor dimension
- Fresh tomato and iceberg lettuce: Bring lightness and garden freshness
Step-by-Step Instructions
- Prepare Your Workspace:
- Preheat your oven to 250°F and line a sheet pan with foil. This keeps everything warm while you work in batches and allows the cheese to melt perfectly over the bologna stacks.
- Prep the Bologna:
- Stack all 16 bologna slices together and cut 4 small notches around the edges at regular intervals. This prevents the bologna from curling up during cooking and creates deliciously crispy edges.
- Make the Special Sauce:
- Combine 1/4 cup mayonnaise with 3 tablespoons of Creole mustard in a small bowl. This tangy spread is the secret weapon that takes this sandwich beyond ordinary. Refrigerate until ready to use for maximum flavor development.
- Toast the Bread:
- Spread butter evenly on one side of each bread slice. Using a large skillet or griddle over medium heat, place bread buttered-side down until golden brown about 2 to 3 minutes. Flip and toast the unbuttered side for 1 to 2 minutes more. Transfer to a wire rack immediately to prevent sogginess.
- Fry the Bologna:
- Increase heat to medium-high. Cook bologna slices in batches of four until edges char and curl slightly about 2 minutes per side. Press down any parts that puff up during cooking. Keep cooked bologna warm in the oven while you finish the remaining batches.
- Create the Sandwich Stacks:
- Once all bologna is cooked, arrange in stacks on your foil-lined pan and top each stack with a slice of American cheese. Return to the oven for 2 to 3 minutes until cheese melts into creamy perfection.
- Assemble Your Masterpiece:
- Spread the Creole mayo mixture on the unbuttered sides of the toast. Layer each sandwich with lettuce, tomato, pickle chips, and a bologna-cheese stack. Crown with potato chips and the top slice of bread for that signature crunch.

My absolute favorite part of this sandwich is the unexpected crunch from the potato chips tucked inside. It reminds me of childhood lunches when I'd sneak chips into my sandwiches when Mom wasn't looking. Now I proudly incorporate them as a gourmet touch!
Storage Tips
These sandwiches are best enjoyed immediately after assembly when all elements are at their prime. If you must prep ahead, keep all components separate and assemble just before serving. The special mayo-mustard spread can be refrigerated up to three days in an airtight container and actually improves in flavor overnight.
Ingredient Substitutions
While traditional bologna creates the classic Southern experience, you can experiment with different varieties like garlic bologna or even mortadella for an Italian twist. Not a fan of American cheese? Try provolone or pepper jack for different flavor profiles. For a gluten-free option, use your favorite gluten-free bread and verify your bologna is gluten-free as some varieties contain fillers.

Serving Suggestions
Serve these sandwiches with additional potato chips on the side and a cold pickle spear for extra crunch. For a complete meal, pair with a simple coleslaw or potato salad. These sandwiches shine at casual gatherings like game days, picnics, or backyard get-togethers. For a fun presentation, cut diagonally and secure with decorative toothpicks.
The History Behind the Dish
The fried bologna sandwich has deep roots in Southern American cuisine and was born from necessity during lean times when affordable proteins were essential. Often called "poor man's steak," bologna sandwiches became lunchbox staples across America. This upgraded version honors those humble origins while incorporating modern flavors and techniques that elevate it to something special enough for company.
Frequently Asked Questions
- → Why do you cut notches into bologna slices?
Notching the edges of the bologna prevents it from curling while frying, ensuring even cooking and better texture.
- → What bread works best for this sandwich?
Thick slices of Texas toast or any sturdy white bread are ideal as they hold up well to the butter and toppings.
- → Can I use a different cheese?
Absolutely! While American cheese melts beautifully, you can substitute with cheddar, provolone, or any cheese of your choice.
- → What if I don’t have Creole mustard?
You can substitute Creole mustard with Dijon or spicy brown mustard for a slightly different but equally delicious flavor.
- → How can I make this sandwich ahead of time?
Prepare the bologna, toast, and mayo mixture in advance. Assemble the sandwich just before serving to maintain texture and freshness.